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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Process Safety Management Systems | 15-20% | - Management Leadership and Commitment - Policy and Strategic Planning - Continuous Improvement Frameworks - Elements of PSM Systems |
| Topic 2: Emergency Planning and Response | 5-10% | - Safety Instrumented Systems (SIS) - Inherently Safer Design Principles - Emergency Response Planning - Containment and Mitigation Barriers |
| Topic 3: Regulatory Compliance and Auditing | 5-10% | - OSHA PSM Requirements - International Process Safety Standards - Compliance Verification Methods - Process Safety Auditing Techniques - EPA RMP Regulations |
| Topic 4: Operating Procedures and Practices | 10-15% | - Operations Training and Competency - Safe Work Practices - Startup and Shutdown Procedures - Standard Operating Procedures (SOPs) - Permit-to-Work Systems |
| Topic 5: Risk Assessment and Analysis | 20-25% | - Event Tree Analysis (ETA) - Quantitative Risk Assessment (QRA) - Fault Tree Analysis (FTA) - Layer of Protection Analysis (LOPA) - Hazard Identification (HAZID) - Bow-Tie Analysis - Hazard and Operability Analysis (HAZOP) |
| Topic 6: Management of Change (MOC) | 8-12% | - Temporary vs. Permanent Changes - MOC Process Requirements - Technical Review and Risk Assessment - Personnel and Organizational Changes |
| Topic 7: Incident Investigation and Learning | 10-15% | - Incident Classification and Severity - Lessons Learned and Knowledge Management - Root Cause Analysis Methods - Investigation Report Development - Trending and Performance Metrics |
| Topic 8: Process Safety Engineering Fundamentals | 15-20% | - Chemical Process Safety Fundamentals - Fire and Explosion Dynamics - Thermodynamics and Reaction Hazards - Equipment Design and Integrity - Toxicology and Exposure Assessment |
AIChE CCPS Process Safety Professional Certification Sample Questions:
1. An organization with strong Conduct of Operations is able to minimize: (select all that apply)
A) The normalization of deviation
B) Misunderstanding of expectations
C) The frequency of operator refresher training
D) The frequency of process safety incidents
E) The frequency of process safety audits
2. Which of the following are effective methods for verifying that an operator understood the training provided?
(Select all that apply)
A) A written quiz or test that must be passed after the training has been completed
B) An attendance sheet from the training course
C) The operator signing a form to indicate that they understood the training provided
D) Documentation from the trainer that the operator demonstrated understanding of the training provided
3. Which of the following can be considered applicable inspection methods as part of an Inspection/Testing
/Preventive Maintenance program under the Asset Integrity and Reliability Element? (Select all that apply)
A) Work Orders
B) Ultrasonic Thickness Measurements
C) Ultrasonic Leak Detection
D) Positive Material Identification
4. 
During a field inspection of the process piping in a production unit, a section of piping is identified as containing a dead leg in which stagnant liquid is trapped. It is determined that this dead leg branch line is used very infrequently. Assume that the plant is in a location where winter temperatures drop below 20°F (-7°C) and summer temperatures can exceed 90°F (32°C). Which of the following are valid process safety reasons to remove the line? (Select all that apply)
A) Stagnant liquids in piping could result in accelerated corrosion
B) Water could accumulate in the line and freeze during colder weather, potentially rupturing the piping
C) The current position of the line may be a tripping hazard
D) The cost of removing the line will be greater if done at a later time
5. Which of the following factors affect the ability of a Safety Relief Valve to provide the required overpressure protection on a vessel? (Select all that apply)
A) Material of construction of the relief valve
B) Wind speed/direction at point of relief discharge
C) Toxicity of material in the vessel
D) Boiling point and temperature of vessel contents
E) Inlet and outlet piping design
Solutions:
| Question # 1 Answer: A,B,D | Question # 2 Answer: A,D | Question # 3 Answer: B,C,D | Question # 4 Answer: A,B | Question # 5 Answer: A,D,E |




