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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Process Safety Management Systems | 15-20% | - Management Leadership and Commitment - Policy and Strategic Planning - Continuous Improvement Frameworks - Elements of PSM Systems |
| Topic 2: Emergency Planning and Response | 5-10% | - Safety Instrumented Systems (SIS) - Inherently Safer Design Principles - Emergency Response Planning - Containment and Mitigation Barriers |
| Topic 3: Regulatory Compliance and Auditing | 5-10% | - OSHA PSM Requirements - International Process Safety Standards - Compliance Verification Methods - Process Safety Auditing Techniques - EPA RMP Regulations |
| Topic 4: Operating Procedures and Practices | 10-15% | - Operations Training and Competency - Safe Work Practices - Startup and Shutdown Procedures - Standard Operating Procedures (SOPs) - Permit-to-Work Systems |
| Topic 5: Risk Assessment and Analysis | 20-25% | - Event Tree Analysis (ETA) - Quantitative Risk Assessment (QRA) - Fault Tree Analysis (FTA) - Layer of Protection Analysis (LOPA) - Hazard Identification (HAZID) - Bow-Tie Analysis - Hazard and Operability Analysis (HAZOP) |
| Topic 6: Management of Change (MOC) | 8-12% | - Temporary vs. Permanent Changes - MOC Process Requirements - Technical Review and Risk Assessment - Personnel and Organizational Changes |
| Topic 7: Incident Investigation and Learning | 10-15% | - Incident Classification and Severity - Lessons Learned and Knowledge Management - Root Cause Analysis Methods - Investigation Report Development - Trending and Performance Metrics |
| Topic 8: Process Safety Engineering Fundamentals | 15-20% | - Chemical Process Safety Fundamentals - Fire and Explosion Dynamics - Thermodynamics and Reaction Hazards - Equipment Design and Integrity - Toxicology and Exposure Assessment |
AIChE CCPS Process Safety Professional Certification Sample Questions:
An organization with strong Conduct of Operations is able to minimize: (select all that apply)
- A. The normalization of deviation
- B. Misunderstanding of expectations
- C. The frequency of operator refresher training
- D. The frequency of process safety incidents
- E. The frequency of process safety audits
Correct Answer: A,B,D 🗳️
Explanation: Only visible for TestInsides members. You can sign-up / login (it's free).
Which of the following are effective methods for verifying that an operator understood the training provided?
(Select all that apply)
- A. A written quiz or test that must be passed after the training has been completed
- B. An attendance sheet from the training course
- C. The operator signing a form to indicate that they understood the training provided
- D. Documentation from the trainer that the operator demonstrated understanding of the training provided
Correct Answer: A,D 🗳️
Explanation: Only visible for TestInsides members. You can sign-up / login (it's free).
Which of the following can be considered applicable inspection methods as part of an Inspection/Testing
/Preventive Maintenance program under the Asset Integrity and Reliability Element? (Select all that apply)
- A. Work Orders
- B. Ultrasonic Thickness Measurements
- C. Ultrasonic Leak Detection
- D. Positive Material Identification
Correct Answer: B,C,D 🗳️
Explanation: Only visible for TestInsides members. You can sign-up / login (it's free).
During a field inspection of the process piping in a production unit, a section of piping is identified as containing a dead leg in which stagnant liquid is trapped. It is determined that this dead leg branch line is used very infrequently. Assume that the plant is in a location where winter temperatures drop below 20°F (-7°C) and summer temperatures can exceed 90°F (32°C). Which of the following are valid process safety reasons to remove the line? (Select all that apply)
- A. Stagnant liquids in piping could result in accelerated corrosion
- B. Water could accumulate in the line and freeze during colder weather, potentially rupturing the piping
- C. The current position of the line may be a tripping hazard
- D. The cost of removing the line will be greater if done at a later time
Correct Answer: A,B 🗳️
Explanation: Only visible for TestInsides members. You can sign-up / login (it's free).
Which of the following factors affect the ability of a Safety Relief Valve to provide the required overpressure protection on a vessel? (Select all that apply)
- A. Material of construction of the relief valve
- B. Wind speed/direction at point of relief discharge
- C. Toxicity of material in the vessel
- D. Boiling point and temperature of vessel contents
- E. Inlet and outlet piping design
Correct Answer: A,D,E 🗳️
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